Process Safety Management Explosives Training

Freeport-McMoRan Copper & Gold Inc. is a leading international mining company with headquarters in Phoenix, Arizona.  We operate large, long-lived, geographically diverse assets on four continents, with significant proven and probable reserves of copper, gold and molybdenum.  As a core value, we pledge to continuously improve in meeting our commitment to work in the most safe, inclusive, environmentally and socially responsible manner practicable. Safety and health initiatives, both on and off the job, are a critically important investment in our employees.   We offer outstanding opportunities for individuals seeking a challenging, exciting and rewarding work environment for a company that supplies the world with metals that will sustain and expand economies and build infrastructure in developing nations.  A world of opportunities is available to individuals who share in our commitments.   Under general supervision, identify, report, and recommend a wide variety of workplace safety, environmental and construction design factors to prevent or correct design/build conditions that may adversely impact employee safety, health, comfort and productivity. Perform safety oversight of engineering construction activities by identifying appropriate field construction safety professionals for sites and overseeing their work.Reviews, investigates and develops appropriate recommendations regarding assigned engineering project.

  • Oversee and evaluate new and existing construction projects or safety risks and hazards Company-wide.
  • Identify safety professionals for safety projects and provide support and oversight of the field project safety function.
  • Conduct risk management review of processes and projects in accordance with Process Safety Management/Risk Management Plan.
  • Develop and provide safety perspective for design and processes, make recommendations for new construction projects, operational improvements and renovations by recommending engineering solutions or elimination of hazards.
  • Provide onsite evaluation of existing process and equipment.
  • Review design plans and specifications, and prepare appropriate reports and presentations for management.
  • Conduct assessments on detailed exposure, facility design, and equipment and materials design.
  • Collaborate with site management and provide technical support on health and safety preventative measures in complying with Freeport-McMoRan Copper & Gold, OSHA, MSHA, and other regulations and standards.
  • Proactively address health and safety issues and the risk associated with the design, construction, and modification of operating procedures.
  • Perform other duties as required.

Qualifications

  • Bachelor's degree in an appropriate Engineering discipline and three (3) years related experience in engineering, OR
  • Bachelor's degree in an appropriate Engineering discipline and sixteen (16) months engineering rotational experience within Freeport-McMoRan, with at least 2-3 months per rotation, based on one of the following guidelines. Additional experience during the rotation should include exposure to business systems and financial analysis, leadership/management training, ISO systems training and MSHA safety training. Mine Process Engineering - rotation through leaching, materials, SXEW, and concentrator operations. Mine Engineering - rotation through mine planning, ore control, surveying, drilling and blasting, slope stability, plant operations, and underground and/or open pit mining, OR
  • Master's degree in an appropriate Engineering discipline and two (2) years related experience in engineering
Preferred Qualifications
  • Degree in Mechanical Engineering
  • Previous experience in Mechanical Engineering
  • Previous experience in project management work
Criteria/Conditions 
  • Work is in a mine or manufacturing plant setting, which may include exposure to extremes in temperature and humidity, moving mechanical parts, risk of electrical shock, toxic chemicals, explosives, fumes or airborne particles
  • While performing the duties of this job, the employee is regularly required to stand, sit, demonstrate manual dexterity, climb stairs and ladders, work on elevated platforms, talk, hear and see
  • Occasionally may be required to lift moderately heavy objects up to thirty (30) pounds during the course of the workday
  • Personal protective equipment is required when performing work in a mine, outdoor, manufacturing or plant environment, including hard hat, hearing protection, safety glasses, safety footwear, and as needed, respirator, rubber steel-toe boots, protective clothing, gloves and any other protective equipment as required
  • Freeport-McMoRan Copper and Gold promotes a drug/alcohol free work environment through the use of mandatory pre-employment drug testing and on-going random drug testing


Black Mag LLC since has withdrawn its notice of contest and agreed to entry of an order that it violated the Occupational Safety and Health Act. The company has certified that the violations have been abated by termination of all production operations, which occurred when the 2010 explosion destroyed its facility and put it out of business. Because it was licensed by the Bureau of Alcohol, Tobacco, Firearms and Explosives, the company was required by OSHA to execute ATF’s Notice of Discontinuance of Business, which the department has turned over to the ATF.
Black Mag LLC and Sanborn also agreed to the entry of a summary enforcement order in the U.S. Court of Appeals. Violation of such an order would permit the department to initiate proceedings for contempt of court, in which potential sanctions could include incarceration to secure compliance.
In the resolution papers, Sanborn agrees that he will not conduct, establish, own or manage by himself, with or through others, any current or future business that is covered anywhere under OSHA’s explosives or process safety management standards if that business employs workers or independent contractors. Additionally, he will have no involvement in any enterprise that has employees if it is located within 1,000 yards of another business that is covered under OSHA’s explosives or process management safety standards.
“While nothing can ever bring Jesse Kennett or Don Kendall back to their loved ones, this resolution is designed to prevent future deaths or injuries,” said Michael Felsen, the Labor Department’s regional solicitor for New England. “It includes a provision that will allow the Labor Department to charge Mr. Sanborn with contempt in federal court if he violates the terms.”
The settlement agreement has been filed with the independent Occupational Safety and Health Review Commission and will become the Commission’s final order on July 21, 2011. After that, the department will file the papers for an enforcement order in the U.S. Court of Appeals for the First Circuit against both Black Mag LLC and Sanborn.
The original OSHA inspection was conducted by the agency’s Concord Area Office.
Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees. OSHA’s role is to ensure these conditions for America’s working men and women by setting and enforcing standards, and providing training, education and assistance. For more information about the agency, visit http://www.osha.gov.
OSHRC Docket Number: 10-2043
Secretary of Labor v. Black Mag LLC, doing business as BMI & doing business as Black Mag Industries


You have the right to a safe workplace. The Occupational Safety and Health Act of 1970 (OSH Act) was passed to prevent workers from being killed or seriously harmed at work. The law requires employers to provide their employees with working conditions that are free of known dangers.
If you’re injured at work you may need help filing any work accident claims with a lawyer who specializes in work injuries. It is the duty of the employer to establish a safe workplace environment.

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